Time

Two or more days - depending on patio size and excavation complexity

Complexity

Intermediate

Cost

Varies

Introduction

Plastic paver patio base panels can save your back from the labor of gravel bases, but they aren't without pitfalls. Here's how to install them.

A traditional base for an 11 x 13 paver or stone patio involves digging up and hauling out about six tons of dirt, and then bringing in the same amount of gravel. But, in some situations, you can save about half of that hassle by using plastic paver base panels for your patio.

What Is Paver Base Patio?

“A plastic paver base offers several benefits over gravel,” says Jay Sanders, contractor and owner of Castle Dream Construction. “Firstly, it’s lightweight and easier to handle, making the installation process quicker and less labor-intensive. Additionally, plastic bases provide excellent stability and drainage, ensuring the longevity of your paver project.”

Paver patio base panels are made from lightweight high-density polypropylene. The panels typically have tongue-and-groove or shiplap edges to keep the panel edges flush with one another. You may wonder how a thin plastic mat can effectively replace a 6-inch-deep layer of compacted gravel. The answer is that the panels spread out the load, so the weight of a person walking on the patio is distributed more widely. Distributing the load puts less pressure on the soil and prevents the paver bricks from becoming uneven.

Paver patio base panels also have built-in channels and holes to drain water to the sand layer below. Studies from independent engineers have concluded that the panels are equivalent to a compacted gravel base for load distribution and superior for thermal resistance.

Traditional Patio Base vs. Paver Base Patio Panels:

How To Install A Paver Patio Base traditional vs paver base panelsFamily Handyman

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Who Are Plastic Paver Patio Bases Best For?

Plastic paver patio bases are commonly used in areas that are hard to bring heavy equipment into. They should not be used in areas where vehicles might drive and in certain climates.

“Choosing the right base depends on your specific needs,” says Sanders. “If you’re looking for ease of installation and a clean, stable base, plastic might be the way to go. However, if cost is a major factor or you’re working in a very wet or very dry environment, gravel could be more suitable.”

When selecting a model of a paver panel, make sure to choose one with plenty of drainage capacity, says Jeremy Martin, CEO of Willow Gates Landscaping. “Some of the foam panels have little drainage and as a result, the joint material doesn’t always hold up well,” he says.

Benefits of a Plastic Paver Base Patio

  • Requires less digging (usually about 40 to 50 percent less)
  • Easier to handle
  • Eliminates heavy gravel fill
  • Saves time
  • Reduces the cost of digging and hauling
  • Prevents damage to the landscaping caused by excavating equipment
  • Allows patio installations in fenced areas or areas with limited access

“Additionally, plastic bases provide excellent stability and drainage, ensuring the longevity of your paver project,” says Sanders.

Disadvantages of a Plastic Paver Base Patio

  • Often more expensive than gravel
  • Not readily available in all regions
  • Not suitable for areas with extreme weather, temperatures beyond -20°F to 140°F
  • Can make patio hotter or colder

“The structural foam base panels insulate the pavement from the ground,” says Martin. “While it may help limit frost heave in the winter, the downside is that the pavement is hotter in the summer, and this is especially a concern around a pool. They are also more likely to ice up in the winter; snow and ice will persist longer than pavements installed over a gravel base.”

Common Mistakes Installing Plastic Patio Pavers

“The importance of a uniformly compacted base cannot be overstated, as uneven compaction can lead to settling and shifting,” says Tim O’Shea, owner of The Build Pros. “Additionally, for DIYers, understanding the local climate and how it might affect the choice of base materials and drainage solutions could be valuable additions.”

Other pitfalls to watch out for include:

  • Not digging deep enough. Depending on your climate and materials, you’ll probably need to go 4.5 inches deep for a plastic paver patio base (including bedding sand, etc.), according to Martin.
  • Improper drainage planning. “Make sure to keep the slope bereft of obstructions to prevent water pooling,” says Sanders. “A slope of about 1 inch for every 4 feet does the trick.”
  • Not using edge restraints. They keep pavers from spreading apart.
  • Skimping on base materials, leading to instability.
  • Using plastic under the patio, which can retain water and create uneven settling. Instead, opt for geotextile fabric.
  • Rushing the leveling process, which can create an uneven surface.
  • Not completing the subgrade. “The underlying soil must be compacted, or it will likely rut and create uneven pavement,” says Martin.

“Always make sure the base is strongly installed, as it extends the lifespan of your patio by 10 to 20 years easily,” says Sanders. “When the base is not solid, your pavers are prone to shifting, sinking, or even cracking.”

When to Call a Pro

“Consider professional help if the project is large, involves complex patterns or if you’re unsure about the ground’s stability,” says O’Shea. “Pros can also address potential drainage issues more effectively.”

It can also be wise to call a pro for paver base patios that are raised, permeable, poolside or that use epoxy joint sand. “These are more complicated projects that are more likely to result in frustration than in satisfaction,” says Martin. But, he adds, “if you just want to install a small 100 to 200 square foot patio, you can likely do it yourself and enjoy the process. Be willing to spend extra time to thoroughly educate yourself on the process, and realize that you may need to make repairs in the future if you don’t have the proper equipment.”

Now that you’ve got everything together, here are the steps for installing a plastic paver patio base.

Tools Required

  • Broom to sweep sand into joints
  • Concrete trowel
  • Hammer and tin snips - to install edge restraint
  • Level and string line - to ensure a level base and proper slope for drainage
  • Masons saw or splitter - to cut the pavers
  • Pencils and other marking tools
  • Plate compactor for larger areas or hand tamper for smaller ones - rated at 7000+ pounds of centrifugal force
  • Rake - to level the ground and spread materials
  • Round point and a flat blade shovels for excavation and moving materials
  • Rubber mallet or compactor rated at 4500-5500 pounds with a rubber pad to set pavers into bedding layer
  • Screen rails and a 2x4 board - to level the sand layer on top of the base material
  • Stakes and string - to mark the area of your patio
  • Tape measure
  • Utility knife - for cutting fabric
  • Wheelbarrow - for moving materials easily around the site

Materials Required

  • Edge restraints or concrete wet sand - to keep pavers in place
  • Geo-textile or landscape fabric - to separate subgrade and bedding layers and prevent weeds (in clay areas or use geotextile)
  • Pavers
  • Plastic paver base panels
  • Sand for bedding layer - either washed concrete or polymeric or resin sand

Project step-by-step (9)

Step 1

Plan the Paver Area

  • Plan the size of your patio and mark out the area with paint, a garden hose or string.
  • Measure the width and length and determine how much material you’ll need.
  • Divide the square footage of your patio by the square-foot coverage of each panel to determine the number of panels you’ll need. Add about 20 percent if your patio is an irregular shape.
    • Pro Tip: Plan to build the patio base 1 foot wider and longer than the size of the finished patio so that it will extend 6 inches beyond the paving on all sides.
Step 2

Excavate the Patio Paver Area

  • Remove grass or other vegetation and skim off 2 to 4 inches of soil.
    • Pro Tip: You can speed up sod removal by renting a sod cutter.
    • Pro Tip: You also must remove soil evenly and leave a flat surface, as there’s no thick layer of gravel to make up for uneven ground. After digging and grading, there shouldn’t be more than about 1/2-inch variation in flatness over the area.
  • Use a plate compactor to tamp down the soil.

Excavate The Patio Paver AreaFamily Handyman

Step 3

Roll Out Landscape Fabric

  • Add a layer of landscape fabric over the tamped soil.
    • Note: The purpose of the landscape fabric is to prevent the sand from mixing in with the soil. But it’s important to use a non-woven fabric, as woven landscape fabric isn’t very permeable and can trap water under your patio. Look for fabric with at least a 20-year lifespan.

Roll Out Landscape FabricFamily Handyman

Step 4

Add the Sand Bed

  • Spread out a layer of sand with an average depth of 3/4 inches.
  • Screed the sand layer to provide a flat, properly sloped surface for the paver patio base panels.
    • Pro Tip: Buy all-purpose or fill sand, not sandbox sand. It’s too fine. If you’re buying bags of sand, figure about one 50-lb. bag for every 8 square feet of patio.

Add The Sand BedFamily Handyman

Step 5

Lay Paver Mat Panels on Leveled Sand

  • Lay the paver base panels over the sand bed, staggering them to avoid continuous seams.
    • Pro Tip: If you plan to lay stones that vary in thickness, you’ll have to put a layer of sand over the panels to allow stone leveling.

Lay Paver Mat Panels On Leveled SandFamily Handyman

Step 6

Install Paver Edging

  • Attach paver edging to the paver mats by screwing the edge restraint into the base panels. The exact type of fastener will depend on the type of base panel. Stainless steel screws are ideal.

Install Paver EdgingFamily Handyman

Step 7

Install the Pavers

  • Install the pavers as you would over a conventional gravel base, keeping in mind that there will be no 1-in. bedding layer under the pavers, but rather, the pavers are laid directly onto the synthetic base panels. “Beyond that, it’s paver laying 101,” says Martin.
    Determine your starting point and snap a chalkline; this is usually parallel with the home.
  • Use a folding square or the 3-4-5 method to snap a perpendicular line.
  • If using a border paver, lay this first on the straight line, then lay the rest of the pavers.
  • Cut pavers as needed to fit within the space.
  • Fill joints with the appropriate material.
    • Note: Installation method of joint material is complicated as there are so many options, and not all are compatible with synthetic bases.

Install The PaversFamily Handyman

Step 8

FAQ

How deep should paver base for a patio be?

A patio with a gravel base should be minimum of 4 inches deep in a warm, sandy climate and 6 inches deep on wet soils or areas with significant freeze/thaw cycles. For synthetic patio paver bases, there is just a bedding layer, which should be 1 to 2 inches of compacted sand or fine gravel for a bedding layer under the plastic/foam panels. Always check local building codes for area-specific needs.

What should I use for patio paver base?

Depending on your budget, environment and yard configuration, you can use either compacted gravel or plastic paver bases.

Do you need paver base for a patio?

“Absolutely have to have some kind of base, whether it’s synthetic, compacted gravel or a concrete slab,” says Martin. “Anything else is guaranteed to fail.”

Next, learn how you can replace your patio doors.

Step 9

About the Experts

Jay Sanders is a licensed contractor based in Baltimore. He owns Maryland Contractor and Castle Dream Construction, and has been working in construction for more than a decade.

Jeremy Martin is owner of Willow Gates Landscaping in Mohnton, Pennsylvania, which he founded in 2005. He shares his passion for the industry by teaching installer courses for retaining walls, concrete pavers, permeable pavers and advance hardscape projects, plus speaking at industry events.

Tim O’Shea is co-owner of the San Diego-based general contracting company The Build Pros. For more than three decades his company has specialized in bespoke construction and renovation projects.

Next, learn how to fix sunken patio pavers.